Gardner Denver EPL Compressed Air Piping System: The Efficient Alternative to Traditional Systems with Simple Weld-Free Installation

Are You Overpaying to Transport Air?

The total expense of distributing compressed air from your compressors to its point of use involves much more than just the cost of piping. Traditional piping systems carry hidden costs that significantly impact your total cost of ownership.

Key Problems with Traditional Systems:

Labour-intensive installation — labour costs up to 5 times more than material costs and requires qualified personnel

Wasted energy — up to 20-30% energy is lost due to leak-prone systems after 10 years from start-up

Pressure drops — 7% additional energy consumption for every 1 barg pressure drop

Reduced life — rust deposits restrict airflow, compromise air quality and damage equipment

Expensive modifications — modifications cost up to 4 times more than material costs, and materials cannot be reused

After 10 years of operating traditional systems, over 50% of input energy is wasted due to air leaks and pressure drops.

Gardner Denver EPL: The Efficient Alternative to Traditional Piping

The easy-to-install leak-free Gardner Denver EPL (Easy Pipe Line) system is your alternative to costly, labour-intensive steel pipe distribution systems for compressed air. The system design leverages more than a century of Gardner Denver compressed air experience and delivers:

Streamlined installation

Uncompromised reliable performance

Effortless maintenance

Flexibility for future needs

Maximum energy-efficiency at the lowest total cost

Easier Installation Advantages

• No special tools needed and no specialised labour required
• Easy, safe installation with minimal downtime
• Patented quick-fit locking system provides fast installation and long-term operation
• Up to 60% less assembly time required than traditional piping
• 15% less assembly time required than alternative competitive modular piping systems
• Compatible with existing piping systems and equipment
• Compliant with 2014/68/EU PED (Pressure Equipment Directive) and ASME B31.3 Standards
  
  

Lower Total Cost of Ownership

• Low initial investment
• Fully customisable and great configuration flexibility
• Low energy waste system, due to leak-free and low pressure drop design
• Less maintenance — up to 40% less labour and material costs than steel piping systems
• Corrosion-resistant to prevent contaminants and pressure losses
• Reusable parts for easy updates and modifications
• 10-year warranty protects your investment

Leak-Free Design for Enhanced Energy Management

The innovative Gardner Denver EPL system offers an airtight design that eliminates wasted energy and improves efficiency and reliability. It provides superior performance, reduces your overall investment and protects your connected equipment.

Compatibility with compressor lubrication oil promotes long life.

High-Quality Aluminium Pipe

• UV radiation resistant 6060 alloy-hardened aluminium pipe for indoor/outdoor use — significantly lighter than competing steel alternatives
• Calibrated extrusion with consistent internal dimensions and smooth internal bore minimises turbulence, reduces energy costs
• Corrosion-resistant for optimal air flow and air quality, without risk of rust particles or debris affecting sensitive equipment
• Flame-retardant powder coated finish is QUALICOAT® certified
• Standard blue painted in compliance with most industrial standards for compressed air (other colours available on request)
• Ready-to-use piping eliminates need for special labour or special tools at time of assembly

Easy-to-Install Quick-Connect Fittings

• Innovative patented locking and tightening system provides quick, secure, trouble-free installation, reducing installation lead time by 60%
• Leak-free fitting designs promote uptime by minimising routine maintenance and unexpected repairs
• Eliminating neck-downs or obstructions promotes smooth laminar flow, minimising pressure drop
• Engineered polymer fittings for 20-63 mm diameter systems and aluminium fittings for 80-158 mm diameter systems — both allow for easy installation, removal and reuse

Gardner Denver EPL: Simple to Install

With a modular design and easy-to-assemble components, the Gardner Denver EPL piping system empowers you to easily plan and adapt your distribution piping network to the needs of your production environment.

Key Features:

• Intuitive, easy to assemble — no special tools or qualified personnel required
• Seamless maintenance — patented design simplifies piping system assembly and disassembly, minimising downtime
• Tailored to your needs — an extensive variety of connectors, including those specifically developed for all Gardner Denver compressors and dryers
• Standardised pipe length — pipes are supplied in 5m lengths, eliminating special transportation arrangements
• Versatile configuration — a wide variety of components and accessories enables swift implementation with minimal downtime
• Preassembled productivity — fully preassembled, ready-to-use fittings reduce installation time
• Reconfigurable — reusable connectors minimise incremental expenses when adapting or expanding existing piping
• Personal support — dedicated Compressors International specialists, certified by Gardner Denver, will ensure your questions are addressed before, during and after the system is installed

A Robust Solution That Provides Long-Term Productivity

Total cost of ownership is measured by a system's service life. The unique Gardner Denver EPL system combines a proprietary Gardner Denver design, industry certifications and quality materials to provide system longevity and enhanced productivity.

Design Precision for a Perfect Fit

The robust design of the fitting body, combined with a patented double O-ring and gasket design, ensures perfect alignment between pipe and fitting to ensure an exceptional seal.

Tested-Tough Reliability

• Innovation — patented Gardner Denver EPL design delivers leak-free performance with the convenience of fast and economical assembly and reconfiguration
• Stringent testing — the system is designed to withstand 10 times the maximum allowable working pressure (MAWP) for the 20-63mm range, and 5 times for the 80-158mm range. Lab results exceeded that threshold by 20%!
• 10-year warranty — confirms the manufacturer's confidence in the system's reliability
• Gardner Denver EPL components for compressors and air treatment modules are available from stock in Ukraine or to order from Germany, depending on the model and quantity of componentsCompliant with the Most Stringent Standards

• 2014/68/EU PED (Pressure Equipment Directive)
• ASME B31.3 (Process Piping)
• CRN (Canadian Registration Number)
• ISO 9001:2008
• Lloyd's Register (Tests Certification)
• QUALICOAT® (Coating Certification)

Specifications

The Flexibility to Size Any System

Gardner Denver EPL piping and fittings are available in eight standard sizes ranging from 20 mm to 158 mm, allowing for total configuration flexibility for your air distribution system. All pipe diameters accommodate a wide range of system flows, while maintaining a pressure drop of 5% or less.

Wide Range of Components

The Gardner Denver EPL system offers a wide range of pipes and fittings:

• Aluminium pipes (straight and S-bend)
• Straight unions and reducers
• Male and female thread connectors
• 90° and 45° elbows
• End caps and caps with terminals
• Tees (straight and reducing)
• Ball valves and butterfly valves
• Drops and manifolds
• Flexible hoses
• Expansion joints
• Mounting hardware and installation tools

Why Choose the EPL System from the Official Gardner Denver Dealer in Ukraine?

As the official Gardner Denver dealer in Ukraine, we offer:

• Full range of services — from consultation and design to supply and installation
• Genuine parts — guarantee of system reliability and leak-free performance
• Technical support — qualified specialists will assist at all stages
• Integration with compressor equipment from Gardner Denver, CompAir, Champion, Ingersoll Rand — optimal compatibility with rotary screw compressors, dryers and air treatment systems

The Gardner Denver EPL QuickFit system is your path to long-term productivity and lower operating costs in compressed air applications.