
Gardner Denver Oil-Injected Screw Compressors 160-250 kW — Powerful Solution for Large Productions
Gardner Denver screw compressors with power of 160-250 kW are premium-class equipment for large industrial enterprises with high compressed air consumption. When uninterrupted operation around the clock, maximum energy efficiency and absolute reliability are required — high power industrial compressors Gardner Denver become the only right choice.
The American brand Gardner Denver with over 160 years of history is synonymous with quality in the world of compressor equipment. Oil-injected screw compressors of this manufacturer are installed at thousands of enterprises around the world — from automobile plants to oil refineries. If you are looking for where to buy a high power compressor for serious production, Gardner Denver 160-250 kW is an investment in the stability of your business.
Why Large Enterprises Choose Gardner Denver
Uncompromising Reliability
At a large production facility, compressor downtime means the shutdown of the entire enterprise and huge financial losses. Gardner Denver compressors are designed for continuous operation 24/7/365. The airend lifespan exceeds 100,000 motor hours, and the well-thought-out design minimizes the risk of unexpected breakdowns.
Maximum Energy Efficiency
At 160-250 kW power, electricity costs constitute the lion's share of compressor ownership cost. An energy efficient compressor Gardner Denver consumes 10-15% less electricity compared to analogues thanks to:
- Optimized rotor profile of the airend
- IE4 Super Premium class electric motors
- Intelligent control system
- Efficient cooling system
With round-the-clock operation of a 200 kW compressor, savings can reach $50,000+ per year.
Low Total Cost of Ownership
The 200 kW compressor price is only the initial investment. Gardner Denver ensures minimum total cost of ownership (TCO) thanks to:
- Long service intervals
- Availability of original spare parts
- High maintainability
- Energy efficiency throughout the service life
Model Range of Compressors 160-250 kW
Gardner Denver 160 kW Compressor
The 160 kW compressor is the entry model of the high power series for enterprises with significant air consumption:
- Motor power: 160 kW
- Capacity: up to 27 m³/min
- Working pressure: 7.5 / 8.5 / 10 / 13 bar
- Noise level: 75 dB(A)
- Dimensions: 2800 × 1600 × 1900 mm
- Weight: from 3200 kg
The 160 kW screw compressor meets the needs of medium machine-building plants, large woodworking plants, food industry enterprises.
Gardner Denver 200 kW Compressor
The 200 kW compressor is a powerful solution for large production complexes:
- Motor power: 200 kW
- Capacity: up to 34 m³/min
- Working pressure: 7.5 / 8.5 / 10 / 13 bar
- Noise level: 76 dB(A)
- Dimensions: 3000 × 1700 × 2000 mm
- Weight: from 3800 kg
This model is optimal for automobile plants, metallurgical enterprises, large construction complexes.
Gardner Denver 250 kW Compressor
The 250 kW compressor is the flagship model of the series with maximum capacity:
- Motor power: 250 kW
- Capacity: up to 43 m³/min
- Working pressure: 7.5 / 8.5 / 10 / 13 bar
- Noise level: 78 dB(A)
- Dimensions: 3200 × 1800 × 2100 mm
- Weight: from 4500 kg
The 250 kW screw compressor is designed for the largest industrial facilities: oil refineries, mining enterprises, large production holdings.
Technological Advantages of Gardner Denver Compressors
In-House Manufactured Airend
Gardner Denver is one of the few manufacturers that independently develops and manufactures airends. The asymmetric 5:6 rotor profile provides:
- Maximum volumetric efficiency
- Minimum internal losses
- Low vibration and noise levels
- Lifespan over 100,000 hours
Two-Stage Compression
For high-pressure models, the two-stage compression option is available. This provides:
- Higher efficiency at 13+ bar pressure
- Lower compression temperature
- Extended oil and component lifespan
- Energy savings up to 15%
Integrated Control System
The Gardner Denver Vision controller provides:
- Full control of operating parameters
- Automatic capacity adjustment
- Cascade control of compressor groups
- Remote monitoring via internet
- Predictive maintenance
- Integration with SCADA and BMS systems
Efficient Cooling
High power industrial compressors generate significant amounts of heat. The Gardner Denver cooling system includes:
- Large air-oil radiators
- Powerful fans with low energy consumption
- Water cooling option for difficult conditions
- Heat recovery capability
Variable Speed Drive Compressors (VSD)
Revolutionary Energy Savings
A variable speed drive compressor Gardner Denver automatically adjusts motor speed according to actual air consumption. With variable load, this provides:
- Energy savings up to 35%
- Stable network pressure ±0.1 bar
- No starting currents
- Soft start and stop
- Extended equipment lifespan
Return on Investment
At 200 kW power and 6000 operating hours per year, a VSD compressor can save up to 200,000 kWh of electricity annually. This means payback of additional investments in variable speed drive in 1-2 years.
Application Areas of 160-250 kW Compressors
Automotive Industry
Automobile plants require huge volumes of compressed air for welding robots, conveyor lines, paint booths. Gardner Denver 200-250 kW compressors ensure reliable operation of the largest automobile productions.
Metallurgy and Mining Industry
High power industrial compressors are used for blast furnace blowing, pneumatic transport, mining equipment drives. Gardner Denver reliability is critical in these harsh conditions.
Oil and Gas Industry
Oil refineries and gas compressor stations require equipment of the highest reliability class. Gardner Denver screw compressors meet the strictest industry standards.
Chemical Industry
Chemical productions have increased requirements for equipment reliability and safety. Gardner Denver compressors are certified for operation in explosive zones.
Glass and Cement Industry
Glass and cement production require large volumes of air at stable pressure. 160-250 kW compressors are ideal for these energy-intensive industries.
Large Production Holdings
Centralized compressor stations serving several production sites are a typical application for screw compressors of this power class.
Configuration and Options
Standard Configuration
- Gardner Denver airend
- IE3/IE4 electric motor
- Gardner Denver Vision controller
- High-efficiency oil separator
- Air and oil filters
- Cooling system
- Sound-insulated housing
- Electrical panel
Additional Options
- Variable speed drive (VSD) — capacity adjustment 25-100%
- Built-in dryer — refrigerant or adsorption
- Heat recovery system — using heat for heating
- Water cooling — for high ambient temperatures
- Explosive zone design — ATEX certification
- Extended warranty — up to 5 years on airend
Compressor Station Design
When installing 160-250 kW compressors, it is important to properly design the compressor station:
Room Requirements
- Sufficient area for maintenance (minimum 1.5 m on each side)
- Supply and exhaust ventilation
- Foundation or vibration isolation supports
- Power supply of appropriate capacity
Air Treatment System
- Receiver of appropriate volume
- Air dryer
- Filtration system
- Condensate drains
Our engineers will perform complete calculation and design of a turnkey compressor station.
Service and Support
Commissioning
Qualified service engineers will perform:
- Equipment installation and connection
- Operating parameter configuration
- Integration with existing systems
- Customer personnel training
Service Contracts
We offer flexible service programs:
- Basic contract — scheduled maintenance
- Extended contract — maintenance + original spare parts
- Full contract — comprehensive service with reliability guarantee
Buy Gardner Denver 160-250 kW Compressor
You can order a high power compressor Gardner Denver from our company. We offer:
- Direct supplies from the manufacturer
- Competitive price — 200 kW compressor price with maximum discount
- Design of compressor stations
- Installation and commissioning
- Warranty up to 5 years
- Original spare parts from stock
- Service maintenance worldwide
- Financing — leasing and installments
Contact our experts for project calculation and commercial offer!