Gardner Denver - the standard of reliability for the machine-builders of Ukraine

Reliability is one of the most important factors when choosing industrial equipment. One example is the multi-annual partnership between MotorDetal-Konotop and Gardner Denver.

Motodetal - Konotop is one of the largest factories in Europe specializing in the manufacture of cylinder liners for automotive, tractor, ship, diesel and stationary internal combustion engines.

Compressor equipment using the systems of regulation of productivity and cascade systems of general management have been operating at the enterprise since 2001. To date, the compressor has exceeded 100,000 working hours - this is one of the best indicators for machine building. It is important to note that the record-breaking workload under the load was achievable due to timely service using the original components of Gardner Denver.

Installation of the compressor station at the enterprise provides the following objectives:

- the localization of the supply of dry compressed air to the work of the hose filters, namely the avoidance of energy-consuming centralized supply with compressed air of the consumer.

- Minimization of costs for producing prepared compressed air with a dew point + 30С ISO 1875-24.2.

- Ensuring stable operation of the hose filters through the use of standard compressor equipment with standard consumable materials and spare parts, the presence of which is constantly maintained at the warehouses of the company Compressors International.

Frequency control technology to save uneven consumption of compressed air

The amount of compressed air consumption can vary during the day. In addition, uneven consumption can occur from change to change, from week to week or vary depending on the season. Requirements for working pressure in the pneumatic system may also depend on the model of equipment or on the method of application. As a result, to consume compressed air efficiently, it is necessary to make calculations and to choose an individual solution.

The quality of Gardner Denver meets the standards, and functionality and careful attitude to the environment are the source of increased productivity and profitability of your enterprise.

Gardner Denver's ESM / VS 160-290 series screw compressors from 2015, designed specifically to meet the requirements that are of particular importance for the industry's most important technological processes, which are connected with the need for continuous continuous operation, as well as high-reliability equipment. Learn more about the screw air compressors.

Gardner Denver screw units - the "heart" of the ESM / VS 160-290 compressor, have been created for long-term work. The design of the blocks makes them work reliable, simplifies maintenance, providing minimal downtime. And the expansion of inter-service intervals is increased to 4000-5000 moto hours.

In GD compressors, the efficiency and high quality of compressed air preparation is no less important than the production of compressed air. They are carefully selected based on working conditions and continuously monitor the dew point to ensure reliable operation with minimal loss of pressure and low operating costs.

Gardner Denver's Life Cycle Solutions is a Smart-Control Power Saving Management. The multi-functional display displays the exact value of the dew point, as well as alarm codes from the monitoring system of the cooling dehumidifier. 

• Digital Dew point monitoring
• Power saving display
• Indication of periodic maintenance time
• Hours of hours worked. 

Specialists from Gardner Denver have developed an efficient combination of engine, drive and unit, which has reduced the specific power of the compressor. As a result, the customer has a savings of up to 35%.

The ESM / VS 160-290 series is equipped with a GD Pilot TS touch screen controller. This is a simple and straightforward device where all functions are assembled in five main menus and intuitive. The system monitors the main operating parameters, including compressor performance, and is an important tool for reducing operating costs.

High accuracy of parameter control in variable speed compressors allows to achieve a more precise range of operating pressure in the pneumatic system and reduce the average working pressure, which reduces electricity consumption due to the absence of idle mode - the total power consumption is reduced to 35%, which at power 150-250 kW is up to 700 000kW2 / h per year or up to 1 million UAH. at the current price of electricity, at the level of 1.5 UAH per 1 kW / h. 

It should be noted that the updated series ESM/ VS 160-290 is almost 20% more productive and at the same time consuming less electricity while remaining a benchmark of reliability for a wide range of applications and processes that are used in many industries!

IConn is a revolutionary online system for monitoring real-time alarms and alerts based on the built-in GSM module. Introduction of monitoring systems ICONN from Gardner Denver is part of the IV-Industrial Revolution, when the automation system allows to inform in real time of all parameters of work of the compressor equipment.