Screw air compressor Gardner Denver ESM45 A34906735

Description Screw air compressor Gardner Denver ESM45 A34906735

Compressors Gardner Denver series ESM and VS power 30–45 kW created with emphasis on advanced performance, uncompromising reliability and exceptional efficiency. Each model embodies philosophy constant development and innovative approach to designing industrial equipment.

Technologies extraordinary efficiency

Energy consumption constitutes largest part operational costs at exploitation compressor equipment. Exactly therefore reduction energy costs has critical influence on total cost ownership. Maximum indicators efficiency achieved thanks new models "e" and versions with variable speed VS.

Efficiency thanks design screw pair

In basis each compressor lies screw pair premium efficiency — this heart system compression air new generation.

Models "e" — standard energy efficiency

Models with designation "e" equipped enlarged screw pair, what provides highest indicators efficiency thanks optimized speed tip rotor. Enlarged screw pair allows save up to 9% energy compared with standard models. In many cases investments in super efficient compressors pay off less than for 12 months.

Ecological impact and durability

New models premium efficiency Frame 3e capable save up to 15 tons CO₂ annually, making significant contribution in reduction carbon footprint your production. Besides ecological advantages, enlarged screw pair characterized prolonged term exploitation.

Efficiency thanks technology variable speed

Intelligent regulation demand

Compressors VS automatically coordinate output power with real need enterprise in compressed air. Technology variable speed effectively copes with variable demand, characteristic for majority production systems.

Maximum efficiency in all range

Series VS designed for achievement highest efficiency in all working range. High efficient system drive Power Drive System exceeds requirements class IES2 EN61800-9 and provides significant saving energy in wide spectrum loads.

Saving operational costs

Absence cycles loading-unloading means significant saving energy resources. At typical load 70% compressor VS provides:

• Up to 35% saving energy
• 10% reduction costs on maintenance
• 7% saving investment costs

compared with traditional rotary-screw compressors.

Additional functions energy saving

Each compressor equipped electric motor premium efficiency standard IE3 with possibility upgrade to IE4. Additional saving provides integrated system recuperation heat, which can significantly reduce energy costs enterprise.

Uncompromising reliability and quality

Gardner Denver gained reputation leader branch thanks impeccable quality and reliability equipment. Thought-out design guarantees, that operational costs will remain minimal throughout all term service compressor.

Design and key components

Internal control quality

Screw element compression as heart compressor designed and manufactured own forces Gardner Denver. Use most modern machines with CNC and laser technology provides highest level accuracy.

Screw pair premium-class

Screw pairs produced on newest grinding machines with CNC with application precise technology 3D monitoring. Each screw pair designed for ideal correspondence requirements specific machine, what guarantees maximum performance and reliability.

Unique integrated design

Innovative design unites oil filter and valve regulation oil directly in body screw pair. Such decision fully eliminates risk leakage and significantly simplifies process maintenance.

System prevention breakdowns

Unique design safety seal with three rings seals minimizes time downtime equipment. System signals about necessity replacement in advance, before occurrence actual breakdown.

High quality connections and cooling

Reliable hoses and pipe connections with couplings Viton Victaulic increase general reliability system and facilitate maintenance. Large surface aftercooler provides optimal cooling, supporting low working temperatures and temperatures on output.

Filter-separator new generation has sufficient sizes for provision stable performance throughout all term exploitation, guaranteeing content oil less 3 parts on million.

Components and features design

High quality engineering mastery and unique constructive decisions provide stable supply high quality compressed air at minimal operational costs.

Screw pair — heart compressor

Screw element compression manufactured exclusively own forces company, what allows fully control quality and achieve maximum performance.

Production and optimization

Screw pairs premium efficiency designed and manufactured on most modern grinding machines with CNC with use precise technology 3D monitoring for verification geometry.

Versions with increased efficiency

Lineup compressors available with standard and premium size screw pair. Models "e" equipped enlarged or extra large screw pair with optimized speed tip rotor, what provides highest levels efficiency and prolonged term service.

Drive and motor

Electric motor premium efficiency

Compressors equipped high efficient electric motors power from 30 to 45 kW. Standard is motor IE3, with optional upgrade to IE4.

System drive VS

Models with variable speed have high efficient system drive Power Drive System, which exceeds requirements class IES2 EN61800-9.

Systems cooling and filtration

Aftercooler

Aftercooler with large surface heat exchange provides optimal cooling, guaranteeing low working temperatures and minimal temperature air on output.

Ventilation system

Fan with thermostatic control characterized high efficiency and extremely low level noise, what allows place compressor directly on workplace.

Filtration and cleaning air

Separator filter new generation provides constant performance throughout all term service with guaranteed content oil less 3 parts on million.

System supports full assortment products for cleaning air: filters compressed air, refrigeration and adsorption dryers, separators — all for energy efficient solution at lowest costs life cycle.

Design body and maintenance

Compact design

Small occupied area simplifies installation equipment even in limited spaces.

Ease access

Design provides unobstructed access to all points maintenance. Side doors body are folding and removable, what provides full access to internal components.

Low costs on maintenance

Reduced quantity moving parts and thought-out design additionally reduce costs on technical maintenance.

Systems control and monitoring

Modern systems management are critically important for provision reliable work, protection investments and achievement maximum energy efficiency. Gardner Denver offers two levels control: individual management through GD Pilot TS SE7 and intelligent monitoring Industry 4.0 through iConn.

Main controller GD Pilot TS SE7

Innovative touch controller is heart system management compressor, providing reliable work and reduction operational costs.

Design and convenience use

Controller equipped 7-inch touch display high resolution. Interface is extremely intuitive, with all functions, structured in five main menus. Multilingual system constantly monitors working parameters for reduction operational costs and protection investments.

Basic functions and management

Controller offers wide spectrum possibilities:

Clock real time — allows pre-program time start and stop compressor

Second setting pressure — provides flexibility in management working pressure

Integrated management — includes control cooling and dryer

Log history faults — provides detailed analysis work equipment

Remote management — through programmable inputs

Automatic restart — after failure power

Storage data — on SD-card for analysis characteristics work

Built-in web-server — home page provides instant overview state compressor

Monitoring efficiency

Controller displays detailed system analysis in form diagrams trends and graphs, what allows precisely tune working parameters for maximization efficiency. Available data include:

• Pressure in line/network
• Speed motor (for models VS)
• Loaded hours and total hours work
• Average volumetric flow
• Weekly average volumetric flow

Intelligent monitoring iConn Industry 4.0

For maximum optimization work compressors ESM/VS can be upgraded with help system iConn — intelligent solution, which turns equipment in element smart factory.

Functionality and advantages

iConn — this proactive service monitoring in mode real time, which provides deep knowledge about system:

Advanced remote analysis — constant control parameters work

Forecasting — assessment historical data for prediction potential problems

Maximization energy efficiency — optimization consumption energy

Optimization performance — tuning work compressor

Reduction time downtime — thanks proactive technical maintenance

Open standard — compatibility with other systems

iConn provided free for new compressors and can be installed as retrofit kit on existing equipment.

Management complex compressors

For systems with several compressors controller GD Pilot TS SE7 offers optional function basic sequential management load. For more complex systems available external system management GD Connect, which provides highest levels efficiency at work several machines.

Additional value and warranty

Comprehensive strategy additional value covers protection investments, reduction total cost ownership and provision long-term reliability and ecological exploitation.

Leading in branch warranty Protect 10

Gardner Denver offers one of most generous warranty programs on market industrial compressors.

Protection investments

Program Protect 10 Warranty and Service provides protection up to 44 000 hours or 10 years exploitation, providing full peace and best protection investments.

Conditions warranty

General package — limited warranty 6 years or 44 000 hours

Screw pair — extended warranty up to 10 years or 44 000 hours

Applies that term, which comes earlier. Warranty Protect 10 is absolutely free for owner compressor.

Management maintenance

Service contract Protect 10 allows precisely plan technical maintenance and budgeting, and also calculate cost ownership. Authorized supplier services Gardner Denver guarantees highest quality maintenance.

Value through original spare parts

Genuine spare parts Gardner Denver

Use original spare parts and lubricating materials guarantees support reliability and efficiency on highest standards.

Durability — long term service even in most severe conditions

Energy efficiency — minimal losses contribute energy saving

Reliability — improvement time uninterrupted work equipment

Quality — production with observance most strict systems provision quality

Ease maintenance

Thought-out design provides easy access to all service points. Removable side doors body provide full access to internal components. Reduced quantity moving parts additionally reduces costs on technical maintenance.

Additional systems, that create value

System iConn Industry 4.0

Intelligent proactive service monitoring in mode real time provides:

Reduction costs — maximization energy efficiency

Optimization performance — improvement work compressor

Reduction downtime — critical for support production

Proactive maintenance — use advanced remote analysis and forecasting

iConn provided free on new compressors and available as kit for upgrade existing equipment.

Recuperation heat

System recuperation heat provides significant saving energy and funds. Integrated system can be installed on factory or supplied as kit for upgrade, including all necessary pipes and fittings.

Recuperated heat used for:

• Industrial processes hot water supply
• Heating air in premises
• Other technological needs enterprise

Ecological value

New models with premium efficiency help companies reduce carbon footprint. Models Frame 3e capable save up to 15 tons CO₂ annually, making real contribution in preservation environment.

Compressors Gardner Denver ESM/VS (30–45 kW) embody comprehensive strategy, where technological efficiency combined with financial protection and intelligent management risks. Models "e" and VS pay off less than for 12 months, warranty Protect 10 provides full peace, and system iConn turns compressor in key component smart production with low cost ownership throughout all life cycle.